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弹簧钢冲压

2019-03-18 10:05:23

钢是含碳量在0.04%~2.3%之间的铁碳合金。为了保证其韧性和塑性,含碳量一般不超过1.7%。钢的主要元素除铁、碳外,还有硅、锰、硫、磷等。钢的分类方法多种多样,其主要方法有如下七种: 1.按品质分类 (1)普通钢(P≤0.045%,S≤0.050%) (2)优钢材质钢(P、S均≤0.035%) (3)高级优质钢(P≤0.035%,S≤0.030%) 2.按化学成份分类 (1)碳素钢:a.低碳钢(C≤0.25%);b.中碳钢(C≤0.25~0.60%);c.高碳钢(C≤0.60%)。 (2)合金钢:a.低合金钢(合金元素总含量≤5%);b.中合金钢(合金元素总含量为5~10%);c.高合金钢(合金元素总含量>10%)。 弹簧钢冲压3.钢材按成形方法分类:(1)锻钢;(2)铸钢;(3)热轧钢;(4)冷拉钢。 4.钢材按金相组织分类 (1)退火状态的:a.亚共析钢(铁素体+珠光体);b.共析钢(珠光体);c.过共钢材析钢(珠光体+渗碳体);d.莱氏体钢(珠光体+渗碳体)。 (2)正火状态的:a.珠光体钢;b.贝氏体钢;c.马氏体钢;d.奥氏体钢。 (3)钢材无相变或部分发生相变的 5.按用途分类 (1)建筑及工程用钢:a.普通碳素结构钢;b.低合金结构钢;c.钢筋钢。 (2)结构钢:a.机械制造用钢:(a)优质结构钢 (b)表面硬化结构钢:包括渗碳钢、渗钢、表面淬火用钢 (c)易切结构钢 (d)冷塑性成形用钢:包括冷冲压用钢、冷镦用钢; b.弹簧钢;c.轴承钢。 (3)工具钢:a.碳素工具钢;b.合金工具钢;c.高速工具钢。 (4)特殊性能钢:a.不锈耐酸钢;b.耐热钢:包括抗氧化钢、热强钢、气阀钢;c.电热合金钢;d.耐磨钢;e.低温用钢;f.电工用钢。 (5)专业用钢——如桥梁用钢、船舶用钢、锅炉用钢、压力容器用钢、农机用钢等。 6.综合分类 (1)普通钢 a.碳素结构钢:(a)Q195 (b)Q215(A、B) (c)Q235(A、B、C) (d)Q255(A、B) (e) Q275;b.低合金结构钢;c.特定用途的普通结构钢。 (2)优质钢(包括高级优质钢):a.结构钢:(a)优质碳素结构钢 (b)合金结构钢 (c)弹簧钢 (d)易切钢 (e)轴承钢 (f)特定用途优质结构钢;b.工具钢:(a)碳素工具钢 (b)合金工具钢 (c)高速工具钢;c.特殊性能钢:(a)不锈耐酸钢 (b)耐热钢 (c)电热合金钢 (d)电工用钢 (e)高锰耐磨钢。 7.按冶炼方法分类 (1)按炉种分:a.平炉钢:(a)酸性平炉钢 (b)碱性平炉钢;b.转炉钢:(a)酸性转炉钢 (b)碱性转炉钢[或(a)底吹转炉钢 (b)侧吹转炉钢 (c)顶吹转炉钢];c.电炉钢:(a)电弧炉钢 (b)电渣炉钢 (c)感应炉钢 (d)真空自耗炉钢 (e)电子束炉钢。 (2)钢材按脱氧程度和浇注温度分:a.沸腾钢;b.半镇静钢;c.镇静钢;d.特殊镇静钢。 钢铁炼成分: 1. ----采矿(获得铁矿石) 2. ----选矿(将铁矿石破碎、磁选成铁精粉) 3. ---烧结(将铁精粉烧结成具有一定强度、粒度的烧结矿) 4. ---冶炼(将烧结矿运送至高炉,热风、焦碳使烧结矿还原成铁水,并脱硫) 5. ---炼钢(在转炉内高压氧气将铁水脱磷、去除夹杂,变成钢水) 6. ---精练(进一步脱磷、去除夹杂,提高纯净度) 7. ---连铸(热状态下将钢水铸成具有一定形状的连铸坯) 8. ---轧钢(将连铸坯轧制成用户要求的各种型号的钢材,如板材、线材、管材等)。

冷轧钢板

2019-03-18 11:00:17

冷轧钢板就是经过冷轧生产的钢板,俗称冷板。  冷轧是在室温条件下将No.1钢板进一步轧薄至为目标厚度的钢板。和热轧钢板比较,冷轧钢板厚度更加精确,而且表面光滑、漂亮,同时还具有各种优越的机械性能,特别是加工性能方面。因为冷轧原卷比较脆硬,不太适合加工,所以通常情况下冷轧钢板要求经过退火、酸洗及表面平整之后才交给客户。冷轧最大厚度是0.1--8.0MM以下,如大部份工厂冷轧钢板厚度是4.5MM以下;最少厚度、宽度是根据各工厂的设备能力和市场需求而决定。   一般来说,冷轧钢板分为三代产品:沸腾钢为第一代,铝镇静钢为第二代,无间隙原子刚(IF钢)为第三代。   您查询的关键词是:冷轧钢板  。如果打开速度慢,可以尝试快速版;如果想保存快照,可以添加到搜藏。 "冷轧钢板""2,冷轧钢板(YB459-64)""厚度(mm)","宽度和长度 (mm)","理论重量(kg/m2)(比重:8.9)",,"厚度(mm)","宽度和长度 (mm)","理论重量(kg/m2)(比重:8.9)""0.4","600x1200 700x1430 800x1500 1000x2000","3.56",,"2.5","6000x1200 7000x1430 800x1500 1000x2000","22.25""0.45",,"4.01",,"2.75",,"24.48""0.5",,"4.45",,"3.0",,"26.70""0.6",,"5.34",,"3.5",,"31.50""0.7",,"6.23",,"4.0",,"35.60""0.8",,"7.12",,"4.5",,"40.05""0.9",,"8.01",,"5.0",,"44.50""1.0",,"8.90",,"5.5",,"48.95""1.1",,"9.79",,"6.0",,"53.40""1.2",,"10.68",,"6.5",,"57.85""1.35",,"12.02",,"7.0",,"62.30""1.5",,"13.35",,"7.5",,"66.75""1.65",,"14.60",,"8.0",,"71.20""1.8",,"16.02",,"9.0",,"80.10""2.0",,"17.80",,"10.0",,"89.00""2.25",,"20.03""冷轧铜条""2,冷轧铜条(YB459-64)""厚 度 (mm)","宽度 (mm)","长度 (mm)","理论重量(kg/m2) (比重:8.9)",,"厚 度 (mm)","宽度 (mm)","长度 (mm)","理论重量(kg/m2) (比重:8.9)""0.20","200~400","500~800","1.78",,"2.50","200~500","500~2000","22.25""0.25",,,"2.23",,"2.75",,,"24.48""0.30",,,"2.67",,"3.00",,"1000~2000","26.70""0.35",,,"3.12",,"3.50",,,"31.15""0.40","200~500","500~2000","3.56",,"4.00",,,"35.60""0.45",,,"4.01",,"4.50",,,"40.05""0.50",,,"4.45",,"5.00",,,"44.50""0.60",,,"5.34",,"5.50",,,"48.95""0.70",,,"6.23",,"6.00",,,"53.40""0.80",,,"7.12",,"6.50",,,"57.85""0.90",,,"8.01",,"7.00",,,"62.30""1.00",,,"8.90",,"8.00",,,"71.20""1.20",,,"10.68",,"9.00",,,"80.10""1.30",,,"11.57",,"10.00",,,"89.00""1.40",,,"12.46",,"11.00",,,"97.90""1.50",,,"13.35",,"12.00",,,"106.8""1.60",,,"14.69",,"13.00",,,"115.7""1.80",,,"16.02",,"14.00",,,"124.6""2.00",,,"17.80",,"15.00",,,"133.5""注 铜板和条(热轧,冷轧)的制造牌号为T2,T3,T4和TU和TUP,其化学成分应符合YB145-71规定""特殊用冷轧黄铜条""3,特殊用冷轧黄铜条(YB555-65)""厚 度 (mm)","宽度 (mm)","长度 (mm)","理论重量(kg/m2) (比重:8.8)",,"厚 度 (mm)","宽度 (mm)","长度 (mm)","理论重量(kg/m2) (比重:8.8)""0.20","200~300","500~1000","1.76",,"1.6","200~500","500~2000","14.08""0.25",,,"2.20",,"1.8",,,"15.84""0.30","200~400",,"2.64",,"2.0",,,"17.60""0.35",,,"3.08",,"2.5",,,"22.00""0.40","200~500",,"3.52",,"2.75",,,"24.20""0.45",,,"3.96",,"3.0",,,"26.40""0.50",,"500~2000","4.40",,"3.5",,,"30.80""0.55",,,"4.84",,"4.0",,,"35.20""0.60",,,"5.28",,"4.5",,,"39.60""0.70",,,"6.16",,"5.0",,,"44.00""0.80",,,"7.04",,"5.5",,,"48.40""0.90",,,"7.92",,"6.0",,,"52.80""1.0",,,"8.8",,"6.5",,,"57.20""1.2",,,"10.56",,"7.0",,,"61.60""1.3",,,"11.44",,"8.0",,,"70.40""1.4",,,"12.32",,"9.0",,,"79.20""1.5",,,"13.20",,"10.0",,,"88.00""注 (1)标记举例:用H80制成的,厚度为0.8mm,宽度为300mm,长度为1000mm的1/2硬条标记为:"" 条H80-Y20.8x300x1000YB555-65."" (2)冷轧条分为定尺,倍尺和不定尺三种.""多面体的体积和表面积""多面体的体积和表面积""图形",,"尺寸符号",,"重心(G)""立方体",,,,"在对角线交点上""长方体∧棱柱∨",,,,"G0=h/2""三棱柱",,,,"Go=h/2""棱锥",,,,"Go=h/4""棱台""圆柱和空心圆柱∧管∨",,,,"Go=h/2""斜线直圆柱""直圆锥",,,,"Go=h/4""圆台""球",,,,"在球心上""球扇形∧球楔∨",,,,"Go=3/4(r-h/2)""球缺",,,,"Go=3(2r-h)2/4(3r-h)""圆环体∧胎∨",,,,"在环中心上""球带体",,,,"Go=h1+h/2""桶形",,,,"在轴交点上""椭球体",," a,b,c-半轴",,"在轴交点上""交叉圆柱体",,,,"在二轴交点上""梯形体""常用图形求面积,体积公式""常用图形求面积,体积公式""图形",,"尺寸符号","面积(F) 表面积(S)","重心(G)""正方形",,,,"在对角线交点上""长方形",,,,"在对角线交点上""三角形",,,,"GB=1/3BD CD=DA""平行四边形",,,,"对角线交点上""任意四边形""正多边形",,,,"在o点上""菱形",,,,"在对角线交点上""梯形""圆形",,,,"在圆心上""椭圆形",,"a·b-主轴","F= (π/4) a·b","在主轴交点G上""扇形""弓形""圆环",,,,"在圆心O""部分圆环""新月形",,,,"O1G=(π-P)L/2P","L d/10","2d/10 3d/10 4d/10","5d/10 6d/10 7d/10 ","8d/10 9d/10","P 0.40","0.79 1.18 1.56","1.91 2.25 2.55","2.81 3.02""抛物线形""等多边形",,," "," 在内,外接圆心处""冷轧黄钢板""4,冷轧黄钢板(YB460-71)""厚度(mm)","宽度和长度 (mm)","理论重量(kg/m2)(比重:8.5)",,"厚度(mm)","宽度和长度 (mm)","理论重量(kg/m2)(比重:8.5)""0.20","200~500 500~600 600~700 700~800 >800","1.70",,"2.00","200~500 500~600 600~700 700~800 >800","17.00""0.25",,"2.13",,"2.25",,"19.13""0.30",,"2.55",,"2.50",,"21.25""0.35",,"2.98",,"2.75",,"23.38""0.40",,"3.40",,"3.00",,"25.50""0.45",,"3.82",,"3.50",,"29.75""0.50",,"4.25",,"4.00",,"34.00""0.60",,"5.10",,"4.50",,"38.20""0.70",,"5.95",,"5.00",,"42.50""0.80",,"6.80",,"5.50",,"46.75""0.90",,"7.65",,"6.00",,"51.00""1.00",,"8.50",,"6.50",,"55.25""1.10",,"9.35",,"7.00",,"59.50""1.20",,"10.20",,"7.50",,"63.75""1.35",,"11.48",,"8.00",,"68.00""1.50",,"12.75",,"9.00",,"76.50""1.65",,"14.03",,"10.00",,"85.00""1.80",,"15.30""注 (1)冷轧软板仅供应H59,H62,H68,H80,H90,H96,HMn58-2,HPb59-1牌号.""(2)冷轧1/2硬板仅供应H62,H65,H68,H90,HMn58-2牌号.""(3)冷轧特硬板仅供应H62牌号.""(4)冷轧板材长度分为:定尺,倍尺和不定尺三种.其通常长度为500~2000mm,但长度不得小于宽度.""特殊用冷轧黄钢板""5,特殊用冷轧黄钢板(YB555-65)""厚度(mm)","宽度和长度 (mm)","理论重量(kg/m2)(比重:8.8)",,"厚度(mm)","宽度和长度 (mm)","理论重量(kg/m2)(比重:8.8)""0.4","600x1200 700x1430 800x1500 1000x2000","3.52",,"2.25","600x1200 700x1430 800x1500 1000x2000","19.60""0.45",,"3.96",,"2.50",,"22.00""0.50",,"4.40",,"2.75",,"24.20""0.55",,"4.84",,"3.0",,"26.40""0.60",,"5.28",,"3.5",,"30.80""0.70",,"6.16",,"4.0",,"35.20""0.80",,"7.04",,"4.5",,"39.60""0.90",,"7.92",,"5.0",,"44.00""1.0",,"8.80",,"5.5",,"48.40""1.1",,"9.68",,"6.0",,"52.80""1.2",,"10.56",,"6.5",,"57.20""1.35",,"11.88",,"7.0",,"61.60""1.5",,"13.20",,"7.5",,"66.60""1.65",,"14.52",,"8.0",,"70.40""1.8",,"15.84",,"9.0",,"79.20""2.0",,"17.60",,"10.0",,"88.00""注 标记举例:用H90制成的,厚度为2.5mm,宽度为600mm,长度为1200mm的软板标记为:"" 板H90M2.5x600x1200xYB555-65.""铝及铝合金板""6,铝及铝合金板""厚度 (mm)","理论重量(kg/m2)",,"厚度 (mm)","理论重量(kg/m2)",,"厚度 (mm)","理论重量(kg/m2)",,"厚度 (mm)","理论重量(kg/m2)"0.5,"1.40",,"2.5","7.00",,"9.0","25.2",,"25","70.0"0.6,"1.68",,"3.0","8.40",,"10.0","28.0",,"30","84.0"0.8,"2.24",,"3.5","9.80",,"12.0","33.6",,"35","98.0""1.0","2.80",,"4.0","11.20",,"14.0","39.2",,"40","112.0""1.2","3.36",,"5.0","14.00",,"16.0","44.8",,"50","140.0""1.5","4.20",,"6.0","16.80",,"18.0","50.4",,"60","168.0""1.8","5.04",,"7.0","19.60",,"20.0","56.0",,"70","196.0""2.0","5.60",,"8.0","22.40",,"22.0","61.6",,"80","224.0""注 (1)板的宽度有1000,1200和500mm;板的长度有2000,3000和4000mm."" (2)理论重量按LY11,LY12和LD10等牌号铝合金的比重2.8计算,对于其他牌号的铝合金和工业纯铝,应乘以"" 下列换算系数:LD2-0.961;LF2-0.953;LF21-0.975;LC4-1.018;工业纯铝-0.967.""铅板""7,铅板(GB1470-79)""厚度 (mm)","理论重量(kg/m2)",,"厚度 (mm)","理论重量(kg/m2)",,"厚度 (mm)","理论重量(kg/m2)",,"厚度 (mm)","理论重量(kg/m2)""1.0","11.37",,"3.0","34.11",,"5.0","56.85",,"9.0","102.33""1.5","17.06",,"3.5","39.80",,"6.0","68.22",,"10.0","113.70""2.0","22.74",,"4.0","45.48",,"7.0","79.59",,"12.0","136.44""2.5","28.43",,"4.5","51.17",,"8.0","90.96",,"16.0","170.55""注 (1)铅的化学成分按GB469-64标准."" (2)板材理论重量按比重为11.34计算,宽度按500mm进张."" (3)板材成卷供应,厚度大于15mm的板材,以片状供应,厚度不大于1.5mm的板材,应用木箱包装.""纯铜带"",纯铜带(YB464-64)""厚 度 (mm)","宽度 (mm)","长度 (m)","理论重量(kg/m2) (比重:8.9)",,"厚 度 (mm)","宽度 (mm)","长度 (m)","理论重量(kg/m2) (比重:8.9)""0.05","18~150","≥20","0.44",,"0.50","18~300","≥10","4.45""0.06",,,"0.53",,"0.55",,,"4.90""0.07",,,"0.62",,"0.60",,,"5.34""0.08",,,"0.71",,"0.65",,,"5.79""0.09",,,"0.80",,"0.70",,,"6.23""0.10","18~300",,"0.89",,"0.75",,,"6.68""0.12",,,"1.07",,"0.80",,,"7.12""0.15",,,"1.34",,"0.85",,,"7.57""0.18",,,"1.60",,"0.90",,,"8.01""0.20",,,"1.78",,"1.00",,,"8.90""0.22",,,"1.96",,"1.10",,,"9.79""0.25",,,"2.23",,"1.20",,"≥7","10.68""0.30",,,"2.67",,"1.30",,,"11.57""0.35",,,"3.12",,"14.40",,,"12.46""0.40",,,"3.56",,"1.50",,,"13.35""0.45",,,"4.01""注 纯铜带的制造牌号为T2,T3,T4,TUP,其化学成分符合YB145-71的规定.""铝带""9,铝带""宽 度 (mm)","厚 度 (mm)","3","4","5","6","8","10","12","重 量 (kg/m)""10","0.080","0.107","0.134 0.161 0.268 0.335 0.402 0.536 0.670 0.804 1.072 1.340 1.608","0.161","0.214","0.268","0.322""12","0.096","0.129",,"0.193","0.257","0.322","0.386""15","0.121","0.161",,"0.241","0.322","0.402","0.482""20","0.161","0.214",,"0.322","0.429","0.568","0.643""25","0.201","0.268",,"0.402","0.568","0.670","0.804""30","0.241","0.332",,"0.482","0.643","0.804","0.965""40","0.322","0.429",,"0.643","0.858","1.072","1.286""50","0.402","0.536",,"0.804","1.072","1.340","1.608""60","0.482","0.643",,"0.965","1.286","1.608","1.930""80","0.643","0.858",,"1.286","1.715","2.144","2.573""100","0.804","1.072",,"1.608","2.144","2.680","3.216""120","0.965","1.286",,"1.930","2.573","3.216","3.859""注 表中重量系以LY11,LY12,(比重2.8)为准,其他合金应乘以下列系数:"" L1~L6-0.967;LF2-0.953;LF21-0.975.""热轧铜条""1,热轧铜条(YB459-64)""厚 度 (mm)","宽度 (mm)","长度 (mm)","理论重量(kg/m2) (比重:8.9)",,"厚 度 (mm)","宽度 (mm)","长度 (mm)","理论重量(kg/m2) (比重:8.9)""4.0","200~500","≥1000","35.60",,"8.0","200~500","≥1000","71.20""4.5",,,"40.05",,"9.0",,,"80.10""5.0",,,"44.05",,"10.0",,,"89.0""5.5",,,"48.95",,"11.0",,,"97.9""6.0",,,"53.40",,"12.0",,,"106.8""6.5",,,"57.85",,"13.0",,,"115.7""7.0",,,"62.30",,"14.0",,,"124.6""7.5",,,"66.75",,"15.0",,,"133.5""英国标准线规(BWG)号数与线径的关系""(二)英国标准线规(BWG)号数与线径的关系""线规号码","in.","mm",,"线规号码","in.","mm",,"线规号码","in.","mm""0","0.324","8.230",,"14","0.080","2.032",,"28","0.0148","0.376""1","0.300","7.020",,"15","0.072","1.829",,"29","0.0136","0.345""2","0.276","7.010",,"16","0.064","1.626",,"30","0.0124","0.315""3","0.252","6.401",,"17","0.056","1.422",,"31","0.0116","0.295""4","0.232","5.893",,"18","0.048","1.219",,"32","0.0108","0.274""5","0.212","5.385",,"19","0.040","1.016",,"33","0.0100","0.254""6","0.192","4.877",,"20","0.036","0.914",,"34","0.0092","0.234""7","0.176","4.470",,"21","0.032","0.813",,"35","0.0084","0.213""8","0.160","4.064",,"22","0.028","0.711",,"36","0.0076","0.193""9","0.144","3.658",,"23","0.024","0.610",,"37","0.0068","0.173""10","0.128","3.251",,"24","0.022","0.559",,"38","0.0060","0.152""11","0.116","2.946",,"25","0.020","0.508",,"39","0.0052","0.132"12,"0.104","2.642",,"26","0.018","0.457",,"40","0.0048","0.122"13,"0.092","2.337",,"27","0.0164","0.417",,"41","0.0044","0.112""刺钢丝""三)刺钢丝规格和重量""说 明 和 用 途",,"钢丝划号 (号)","刺间距离 (mm)","每kg长度 (m)","重量 (kg/km)""刺钢丝又名刺铁丝,俗称"花园铅丝"(因常作花园围墙篱笆之用,故名),系以镀锌钢丝经机器铰缠而成(一般用#12或#14钢丝制作).适于作各种围墙(尤其是公园围墙和临时建筑场地 的围墙)篱笆或障碍物用.",,"12","65","6.4","156",,,"75","7.2","139",,,"100","7.9","127",,,"125","8.6","116",,"14","65","10.9","91.8",,,"75","11.5","86.9",,,"100","13.0","76.9",,,"125","14.0","71.4""注 (1)刺钢丝规格的注写方法为"钢丝直径(号数)x尖数x刺间距离",或"钢丝直径(号数)x刺间距离"."" (2)表列刺钢丝的"每kg长度"和"重量",仅供参考.""刻痕钢丝""四)刻痕钢丝规格和重量""直径 (mm)","断面积 (mm2)","重量 (kg/m)"," 抗 拉 强 度 (kg/mm2)",,"屈 服 强 度 (kg/mm2)",,,"I组","II组","I组","II组""2.5","4.90","0.034","190","160","152","128""3","7.06","0.056","180","150","144","120""4","12.56","0.094","170","140","136","112""5","19.63","0.150","160","130","126","104""注 刻痕钢丝是由预应力混凝土结构用碳素钢丝(冷拔高强度钢丝)在经特制的"刻痕机"进行刻痕而制成的"" 预应力钢筋混凝土结构用的钢丝.""钢丝网""五)钢丝网规格和重量""号数","钢丝直径(mm)","重量(kg/m2)",,"号数","钢丝直径(mm)","重量(kg/m2)",,"号数","钢丝直径(mm)","重量(kg/m2)",,"号数","钢丝直径(mm)","重量(kg/m2)"20,"1.6","1.5",,"6","2.0","6.7",,"2.5","0.7","2.0",,"1","0.3","0.9","3.0","5.1",,"5.5","0.5","0.6",,"2.2","0.45","1.0",,,"0.35","1.2""18","1.6","1.7",,,"1.6","4.7",,,"0.6","1.6",,"0.9","0.25","0.7","3.0","5.7",,,"2.0","7.2",,,"0.8","2.9",,,"0.3","1.0""16","1.6","1.9",,"5","0.7","1.1",,"2","0.4","0.9",,,"0.4","1.6","3.0","6.3",,,"1.4","4.1",,,"0.5","1.3",,"0.8","0.22","0.6""14","1.4","1.7",,,"2.2","8.9",,,"0.6","1.9",,,"0.28","0.9","2.5","4.9",,"4.5","0.5","0.7",,,"1.2","6.0",,,"0.3","1.0""12","1.2","1.4",,,"1.0","2.3",,"1.8","0.4","0.9",,"0.7","0.2","0.6","2.5","5.7",,,"1.8","6.8",,,"0.5","1.4",,,"0.25","0.9""11","1.2","1.5",,"4","0.6","1.0",,,"0.7","2.6",,,"0.30","1.2","2.5","6.1",,,"1.0","2.6",,"1.6","0.3","0.6",,"0.63","0.22","0.7""10","1.0","1.2",,,"1.4","4.8",,,"0.4","1.0",,,"0.25","0.9","2.5","6.6",,"3.5","0.7","1.5",,,"0.45","1.3",,,"0.28","1.2""9","1.0","1.3",,,"1.0","2.9",,"1.4","0.30","0.7",,"0.56","0.22","0.8","2.2","5.7",,,"1.2","4.0",,,"0.35","0.9",,,"0.25","1.0""8","0.7","0.7",,"3.2","0.45","0.7",,,"0.65","2.7",,,"0.28","1.2","1.2","2.1",,,"0.9","2.7",,"1.2","0.28","0.7",,"0.5","0.22","0.9","1.8","4.5",,,"1.2","4.3",,,"0.35","1.0",,,"0.25","1.1""7","0.7","0.8",,"2.8","0.4","0.7",,,"0.4","1.3",,,"0.3","1.5","1.2","2.3",,,"0.7","1.8",,"1.1","0.28","0.7",,"0.45","0.2","0.8","1.8","5.0",,,"1.0","3.6",,,"0.35","1.1",,,"0.25","1.2""6","0.7","0.9",,"2.5","0.4","0.7",,,"0.40","1.4",,,"0.2","0.9","1.2","2.7",,,"0.5","1.1",,"1","0.25","0.7",,"0.4","0.25","1.3""钢板网""六)钢板网规格和重量""品 种","规 格 (mm)",,,,,,"每张大约重量(kg)","生产单位","丝梗厚度 h","孔眼宽度 T","丝梗宽度 b","节 距 t","网面宽度 B","网面长度 L""小","0.5","9","1","25","1800","600","0.875","上海中国钢板网厂",,,,,"2000",,"0.875","0.6","9","1","25","1800","600","1.000",,,,,"2000",,"1.125","0.7","9","1","25","1800","600","1.125",,,,,"2000",,"1.250""网","0.75","9","1","25","1800","600","1.250",,,,,"2000",,"1.375","0.8","9","1","25","1800","600","1.375",,,,,"2000",,"1.500","1","9","1","25","1500","600","1.625",,,,,"1800",,"1.875",,,,,"2000",,"2.125""大","0.5","7","1.2","2.5","1800","2800","5.85","上海中国钢板网厂","1","7","1.2","25","1800","2800","11.70",,"9","1.2","25","1500","3000","7.95",,,,,"1800","3600","11.70",,"9","1.1","25","2000","4000","14.76",,"11","1.6","40","1800","3600","11.70",,,,,"2000","4000","14.60","1.2","7","1.2","25","1800","2800","14.04",,"9","1.2","25","1800","3600","14.04",,,"1.1","25","2000","4000","17.71",,"11","1.6","40","1800","3600","14.04""网",,,,,"2000","4000","17.71","1.5","11","1.6","40","1800","3600","17.55",,"17","2.3","65","2000","4000","22.14","2","17","2.3","65","1500","3000","15.90",,,,,"1800","3600","23.41",,,,,"2000","4000","29.52",,"22","3.0","75","1500","3000","15.90",,,,,"1800","3600","23.41",,,,,"2000","4000","29.52",,"27","3.8","100","2000","4000","29.52","3","36","4.6","115","2000","4000","44.28",,"45","6.1","150""钢丝纱""七)钢丝纱(窗纱)规格和重量""规 格","面 积(m2/卷)","重 量",,"(kg/卷)","(kg/m2)""14目3x100","27.87","12.5","0.448""14目4x100","37.16","16.6","0.448""16目3x100",27.87,13.5,"0.484""16目4x100",37.16,"18.0","0.484""紫铜丝布""(八)紫铜丝布(紫铜纱)规格和重量""网 孔 目","铜 丝 线 号","净 重(kg/m2)",,"网 孔 目","铜 丝 线 号","净 重(kg/m2)",,"网 孔 目","铜 丝 线 号","净 重(kg/m2)""8","22","2.691",,"30","30","2.5116",,"65","36","1.9734""10","24","2.691",,"35","31","1.9734",,"70","36","1.9734""12","24","3.0498",,"40","32","1.9734",,"75","37","1.9734""16","26","2.1528",,"45","33","1.9734",,"80","37","1.9734""20","27","2.1528",,"50","34","1.9734",,"100","39","1.7940""24","30","2.1528",,"55","35","1.9734""28","30","2.3322",,"60","35","1.7940""黄铜丝布""(九)黄铜丝布(黄铜纱)规格和重量""网 孔 目","铜 丝 线 号","净 重(kg/m2)",,"网 孔 目","铜 丝 线 号","净 重(kg/m2)",,"网 孔 目","铜 丝 线 号","净 重(kg/m2)""8","24","1.5787",,"24","34","0.8611",,"50","38","0.6458""10","26","1.2375",,"26","34","0.8252",,"60","41","0.3947""12","27","1.2558",,"28","36","0.5386",,"70","42","0.3347""14","27","1.3276",,"30","36","0.5741",,"80","43","0.3767""16","32","0.6100",,"32","36","0.6100",,"90","43","0.4306""18","33","0.6100",,"34","36","0.6279",,"100","43","0.5023""20","33","0.7176",,"36","36","0.7176",,"110","44","0.3347""22","33","0.8611",,"40","36","0.4844",,"120","44","0.4485""铝及铝合金直角角型材""1,铝及铝合金直角角型材(XC111)""序 号","主要尺寸(mm)",,"截面面积(mm2)","理论重量(kg/m)",,"序 号","主要尺寸(mm)",,"截面面积(mm2)","理论重量(kg/m)",,"序 号","主要尺寸(mm)",,"截面面积(mm2)","理论重量(kg/m)","H=B","b",,,,,"H=B","b",,,,,"H=B","b"1,"12","1","0.234","0.065",,"25","25","1.3","0.734","0.204",,"49","38.3","5","3.590","0.998"2,"12","2","0.440","0.122",,"26","25","1.6","0.777","0.216",,"50","38.3","6.3","4.444","1.235"3,"12.5","1.6","0.377","0.105",,"27","25","2","0.964","0.268",,"51","40","2","1.564","0.435"4,"15","1","0.294","0.082",,"28","25","2.5","1.189","0.331",,"52","40","2.5","1.944","0.540"5,"15","1.2","0.353","0.098",,"29","25","3","1.410","0.392",,"53","40","3","2.320","0.645"6,"15","1.5","0.434","0.121",,"30","25","3.2","1.509","0.429",,"54","40","3.5","2.671","0.743"7,"15","2","0.564","0.157",,"31","25","3.5","1.641","0.456",,"55","40","3.5","2.694","0.749"8,"15","3","0.820","0.223",,"32","25","4","1.857","0.516",,"56","40","4","3.057","0.850"9,"16","1.6","0.429","0.119",,"33","25","5","2.242","0.623",,"57","40","5","3.750","1.043"10,"16","2.4","0.726","0.202",,"34","27","2","1.041","0.289",,"58","45","4","3.475","0.961"11,"18","1.5","0.524","0.146",,"35","27","2","1.090","0.303",,"59","45","5","4.277","1.189"12,"18","2","0.684","0.190",,"36","30","1.5","0.884","0.246",,"60","50","3","2.920","0.812"13,"19","1.6","0.585","0.163",,"37","30","2","1.164","0.324",,"61","50","4","3.857","1.072"14,"19","2.4","0.861","0.239",,"38","30","2.5","1.438","0.400",,"62","50","5","4.777","1.328"15,"19","3.2","1.125","0.313",,"39","30","3","1.720","0.478",,"63","50","6","5.655","1.572"16,"20","1","0.397","0.110",,"40","30","4","2.240","0.623",,"64","50","6.5","6.110","1.699"17,"20","1.2","0.473","0.131",,"41","32","2.4","1.491","0.415",,"65","50","12","10.600","2.947"18,"20","1.5","0.584","0.162",,"42","32","3.2","1.957","0.554",,"66","60","5","5.777","1.606"19,"20","2","0.764","0.212",,"43","32","3.5","2.131","0.592",,"67","60","6","6.855","1.906"20,"20","3","1.140","0.137",,"44","32","6.5","3.723","1.036",,"68","75","7","10.010","2.783"21,"20","4","1.475","0.410",,"45","35","3","2.005","0.557",,"69","75","8","11.360","3.158"22,"20.5","1.6","0.633","0.176",,"46","35","4","2.657","0.739",,"70","75","10","14.000","3.892"23,"23","2","0.680","0.245",,"47","38","2.4","1.773","0.498",,"71","90","5","8.750","2.433"24,"25","1.2","0.597","0.166",,"48","38.3","3.5","2.562","0.712",,"72","90","8","13.760","3.825""注 (1)铝及铝合金型材的尺寸,规格等摘自冶金工业部1970年颁发的《铝及铝镁合金挤压型材》."" (2)表内理论重量均按LY12合金比重(2.78)进行计算,其他材料的比重及换算系数如下:L1~L7(2.71)-0.975;"" LF2(2.68)-0.964;LF11(2.65)-0.953;LF21(2.73)-0.982;LD2(2.70)-0.971;"" LY11(2.80)-1.007;LY12(2.78)-1.000."" (3)铝型材主要生产单位有哈尔滨和西北铝加工厂等.西北铝加工厂的产品断面为100~400cm2,宽度小于530mm."" (4)铝及铝合金型材规格的表示方法是型材类别组号加序号,如XC111-4,其中,XC表示型材,后面的数字依次为"" 类别,组号,连字符后的数字为顺序号.""铝及铝合金直丁字型材""2,铝及铝合金直丁字型材(XC211)""序 号","主要尺寸(mm)",,,"截面面积(cm2)","理论重量(kg/m)",,"序 号","主要尺寸(mm)",,,"截面面积(cm2)","理论重量(kg/m)","H","B","b",,,,,"H","B","b"1,"15","25","1","0.405","0.113",,"34","32","45","3","2.259","0.628"2,"19","50","2","1.378","0.383",,"35","32","48","2.4","1.874","0.521"3,"20","20","2","0.760","0.211",,"36","32","50","3","2.423","0.674"4,"20","30","1.5","0.740","0.206",,"37","35","32","1.5","1.000","0.278"5,"20","35","2","1.060","0.295",,"38","35","35","4","2.713","0.754"6,"20","37","2","1.117","0.311",,"39","35","40","2","1.468","0.408"7,"20","42","2","1.200","0.334",,"40","37","42","2","1.500","0.417"8,"20","42","2","1.240","0.345",,"41","38","44","5","3.910","1.087"9,"20","45","2","1.860","0.517",,"42","38","50","3.5","3.026","0.841"10,"20","90","2","2.160","0.600",,"43","38","50","4.8","3.990","1.109"11,"21","53","1.8","1.300","0.361",,"44","39","75","5","5.510","1.532"12,"22","48","1.4","1.960","0.267",,"45","40","36","5","3.350","0.933"13,"25","29","1.6","0.847","0.25",,"46","40","45","3","2.479","0.689"14,"25","35","1.5","0.890","0.247",,"47","40","45","4","3.274","0.910"15,"25","38","2.5","1.510","0.420",,"48","40","68","3","3.300","0.917"16,"25","40","2","1.280","0.356",,"49","40","130","6","9.840","2.736"17,"25","45","2.5","1.726","0.480",,"50","42","64","4","4.100","1.140"18,"25","45","3","2.019","0.561",,"51","45","40","2.2","1.860","0.517"19,"25","45","4","2.708","0.753",,"52","50","70","4","4.640","1.300"20,"25","48","1.4","1.012","0.288",,"53","51","51","2.4","2.443","0.679"21,"25","48","1.5","1.082","0.301",,"54","54","50","3","3.040","0.845"22,"25","50","2","1.499","0.417",,"55","54","68","3","3.608","1.003"23,"25","50","2.5","1.851","0.515",,"56","64","50","5","5.781","1.607"24,"26","38","2.5","1.554","0.432",,"57","63","50","2","2.320","0.645"25,"27","70","2","1.920","0.534",,"58","70","37","2","2.100","0.584"26,"29","38","1.6","1.055","0.293",,"59","70","55","2","2.460","0.684"27,"29","58","2.5","2.180","0.606",,"60","74","66","6","8.080","2.246"28,"29","58","3.5","2.991","0.831",,"61","75","40","3","3.400","0.945"29,"30","40","1.5","1.040","0.289",,"62","80","50","2","2.560","0.712"30,"30","40","2","1.370","0.381",,"63","80","60","3","4.110","1.143"31,"30","45","3","2.150","0.597",,"64","83","50","3","3.953","1.099"32,"30","56","4","3.280","0.912",,"65","90","77","10","15.700","4.365"33,"30","68","6.5","6.100","1.696""热轧铜板""1,热轧铜板(YB459-64)""厚度(mm)","宽 度 (mm)",,,,,,,,"理论重量(kg/m2) (比重:8.9)","600~900","1000~1200","1300~1500","1600~1800","1900~2200","2300~2500","2600~2800","2900~3000","最 大 长 度 (mm)""5.0","3500","4000","6000","6000",,,,,"44.50""5.5","3500","4000","6000","6000",,,,,"48.95""6.0","3500","4000","6000","6000",,,,,"53.40""6.5","3500","4000","6000","6000",,,,,"57.85""7.0","3500","4000","6000","6000",,,,,"62.30""7.5","3500","4000","6000","6000",,,,,"66.75""8.0","4000","5000","6000","5500","4800","4200","3700","3500","71.20""9.0","4000","5000","6000","5000","4200","3700","3300","3100","80.10""10.0","4000","5000","5500","4500","3800","3300","3000","3000","89.0""11.0","4000","5000","5000","4000","3400","3300","2800",,"97.9""12.0","4000","5000","4500","3800","3100","2800",,,"106.8""13.0","4000","5000","4000","3600","2900",,,,"115.7""14.0","4000","4500","3800","3300","2700",,,,"124.6""15.0","4500","4300","3600","3100","2500",,,,"133.5""16.0","4500","4300","3400","2000","2400",,,,"142.4""17.0","4500","4000","3200","2700","2200",,,,"151.3""18.0","4500","3900","3000","2600",,,,,"160.2""19.0","4500","3700","2800","2400",,,,,"169.1""20.0","4500","3500","2600","2300",,,,,"178.0""21.0","4000","3300","2500","2200",,,,,"186.9""22.0","4000","3000","2400","2100",,,,,"195.8""23.0","4000","3000","2400","2000",,,,,"204.7""24.0","3500","2800","2200","1900",,,,,"213.6""25.0","3500","2800","2000","1800",,,,,"222.5""注 热轧板的宽度按100mm进级.""铝及铝合金等边等壁工字型材""4,铝及铝合金等边等壁工字型材(XC511)""序 号","主要尺寸(mm)",,,"截面面积 (mm2)","理论重量 (kg/m)","H","B","b"1,"23","38","1.2","1.178","0.327"2,"26","34.5","3.5","3.157","0.875"3,"57","48","8","11.000","3.058"4,"68","38","2.5","3.509","0.976"5,"86","60","6","11.600","3.225""铝及铝合金等边等壁Z字形型材""4,铝及铝合金等边等壁Z字形型材(XC411)""序 号","主要尺寸(mm)",,,"截面面积(cm2)","理论重量(kg/m)",,"序 号","主要尺寸(mm)",,,"截面面积(cm2)","理论重量(kg/m)","H","B","b",,,,,"H","B","b"1,"12.7","15.9","1.6","0.688","0.191",,11,"38","25","3","2.613","0.726"2,"20","15","1.2","0.578","0.163",,12,"44","25","4","3.690","1.001"3,"20","15","1.5","0.721","0.200",,13,"50","19","2.5","2.102","0.584"4,"25","18","1.5","0.885","0.246",,14,"80","30","3","4.020","1.118"5,"25","23","3.5","2.267","0.630",,15,"80","35","4","5.680","1.579"6,"31","25","2.5","1.900","0.528",,16,"80","40","4","6.080","1.690"7,"32","14","1.9","1.000","0.303",,17,"100","30","3","4.620","1.284"8,"34","25","3.5","2.764","0.768",,18,"100","35","4","6.480","1.801"9,"36","26","2.5","2.075","0.577",,19,"100","40","4","6.880","1.913"10,"36","31.5","3.2","2.960","0.823""铝及铝合金槽形型材""3,铝及铝合金槽形型材(XC311)""序 号","主要尺寸(mm)",,,"截面面积(cm2)","理论重量(kg/m)",,"序 号","主要尺寸(mm)",,,"截面面积(cm2)","理论重量(kg/m)","H","B","b",,,,,"H","B","b"1,"13","13","1.6","0.561","0.156",,"31","45","40","3","3.638","1.011"2,"13","34","3.5","2.579","0.717",,"32","46","25","5","4.300","1.195"3,"20","15","1.3","0.620","0.172",,"33","50","20","4","5.331","0.926"4,"21","28","4","2.868","0.797",,"34","50","30","2","2.120","0.589"5,"25","13","2.4","1.134","0.315",,"35","50","30","4","4.131","1.148"6,"25","15","1.5","0.795","0.221",,"36","55","25","5","4.819","1.340"7,"25","18","1.5","0.870","0.242",,"37","55","30","3","3.299","0.917"8,"25","18","2","1.140","0.317",,"38","60","25","4","4.131","1.148"9,"25","20","2.5","1.520","0.423",,"39","60","35","5","6.000","1.668"10,"25","20","4","2.280","0.634",,"40","60","40","4","4.480","1.245"11,"25","25","5","3.250","0.904",,"41","63","38.3","4.8","6.275","1.744"12,"30","15","1.5","0.870","0.242",,"42","64","38","4","5.300","1.473"13,"30","18","1.5","0.960","0.267",,"43","70","25","3","3.449","0.959"14,"30","20","2","1.335","0.371",,"44","70","25","5","5.500","1.529"15,"30","22","6","3.870","1.076",,"45","70","26","3.2","3.700","1.028"16,"32","25","1.8","1.437","0.399",,"46","70","30","4","4.931","1.371"17,"32","25","2.5","1.925","0.535",,"47","70","40","5","7.080","1.968"18,"35","20","2.5","1.770","0.492",,"48","75","45","5","7.831","2.177"19,"35","30","2","1.833","0.510",,"49","80","30","4.5","6.010","1.671"20,"38","50","5","6.560","1.824",,"50","80","35","4.5","6.414","1.783"21,"40","18","2","1.453","0.404",,"51","80","35","6","8.280","2.302"22,"40","18","2.5","1.795","0.499",,"52","80","40","4","6.131","1.704"23,"40","18","3","2.129","0.592",,"53","80","40","6","8.900","2.474"24,"40","21","4","2.960","0.823",,"54","80","60","4","7.480","2.079"25,"40","25","2","1.730","0.481",,"55","90","50","6","10.680","2.969"26,"40","25","3","2.549","0.709",,"56","100","40","6","10.080","2.802"27,"40","30","3.5","3.250","0.904",,"57","100","48","6.3","11.550","3.211"28,"40","32","3","2.978","0.828",,"58","100","50","5","9.580","2.663"29,"40","50","4","5.280","1.468",,"59","128","40","9","17.100","4.754"30,"45","20","3","2.370","0.659""冷拔(轧)无缝钢管1""2,冷拔(轧)无缝钢管(YB231-70)""外径 (mm)","壁 厚 (mm)","0.25","0.30","0.40","0.50","0.60","0.80","1.0","1.2",1.4,"1.5",1.6,1.8,"2.0","2.2","2.5","2.8","3.0","3.2","3.5","4.0","4.5","5.0","钢 管 理 论 重 量 (kg/m)""50",,,,,,,"1.21","1.44","1.68","1.79","1.91","2.14","2.37","2.59","2.93","3.25","3.48","3.70","4.01","4.54","5.05","5.55""(51)",,,,,,,"1.23","1.47","1.71","1.83","1.96","2.18","2.42","2.64","2.99","3.32","3.55","3.79","4.10","4.64","5.16","5.67""53",,,,,,,"1.28","1.53","1.78","1.91","2.03","2.27","2.52","2.76","3.11","3.46","3.70","3.94","4.27","4.83","5.38","5.92""(54)",,,,,,,"1.31","1.59","1.82","1.94","2.07","2.31","2.56","2.81","3.18","3.53","3.77","4.02","4.36","4.93","5.49","6.04""56",,,,,,,"1.36","1.62","1.89","2.02","2.15","2.40","2.66","2.92","3.30","3.66","3.92","4.17","4.53","5.13","5.71","6.29""(57)",,,,,,,"1.38","1.65","1.92","2.05","2.18","2.45","2.71","2.97","3.36","3.74","4.00","4.25","4.62","5.23","5.83","6.41""60",,,,,,,"1.46","1.74","2.02","2.16","2.31","2.58","2.86","3.13","3.55","3.94","4.22","4.49","4.88","5.52","6.16","6.78""63",,,,,,,"1.53","1.83","2.13","2.27","2.42","2.71","3.01","3.30","3.72","4.15","4.44","4.73","5.13","5.81","6.49","7.14""65",,,,,,,"1.58","1.89","2.20","2.35","2.50","2.80","3.11","3.40","3.85","4.29","4.59","4.89","5.31","6.02","6.71","7.40""(68)",,,,,,,"1.65","1.98","2.36","2.46","2.62","2.93","3.26","3.57","4.04","4.49","4.81","5.12","5.57","6.31","7.05","7.77""70",,,,,,,"1.70","2.03","2.37","2.53","2.70","3.02","3.35","3.68","4.16","4.36","4.96","5.23","5.74","6.51","7.27","8.01""(73)",,,,,,,"1.78","2.12","2.47","2.64","2.82","3.16","3.50","3.84","4.35","4.84","5.18","5.52","6.00","6.81","7.60","8.38""75",,,,,,,"1.82","2.18","2.54","2.71","2.90","3.24","3.60","3.95","4.46","4.97","5.32","5.68","6.17","7.00","7.82","8.62""(76)",,,,,,,"1.85","2.21","2.57","2.76","2.94","3.29","3.65","4.00","4.53","5.05","5.40","5.75","6.26","7.10","7.93","8.75""80",,,,,,,,,"2.71","2.90","3.09","3.47","3.84","4.22","4.77","5.32","5.69","6.07","6.60","7.49","8.37","9.24""(83)",,,,,,,,,"2.82","3.02","3.21","3.60","4.00","4.37","4.96","5.52","5.92","6.31","6.86","7.79","8.71","9.62""85",,,,,,,,,"2.88","3.08","3.29","3.69","4.09","4.48","5.08","5.66","6.06","6.46","7.04","7.98","8.93","9.83""(89)",,,,,,,,,"3.02","3.24","3.45","3.86","4.29","4.70","5.33","5.94","6.36","6.77","7.38","8.38","9.38","10.33""90",,,,,,,,,"3.05","3.27","3.49","3.91","4.34","4.76","5.39","6.01","6.43","6.86","7.47","8.47","9.49","10.47""95",,,,,,,,,"3.21","3.46","3.68","4.13","4.59","5.02","5.70","6.36","6.81","7.26","7.90","8.98","10.04","11.10"100,,,,,,,,,"3.40","3.64","3.88","4.35","4.83","5.30","6.00","6.70","7.17","7.65","8.32","9.46","10.59","11.70""(102)",,,,,,,,,"3.46","3.73","3.97","4.45","4.93","5.40","6.13","6.84","7.32","7.81","8.50","9.67","10.82","11.96""(108)",,,,,,,,,"3.67","3.95","4.21","4.72","5.23","5.74","6.50","7.25","7.77","8.29","9.02","10.26","11.49","12.70"110,,,,,,,,,"3.74","4.03","4.28","4.81","5.32","5.84","6.62","7.39","7.92","8.43","9.19","10.46","11.70","12.93"120,,,,,,,,,,"4.36","4.66","5.25","5.83","6.38","7.24","8.07","8.66","9.22","10.06","11.44","12.93","14.30"125,,,,,,,,,,,,"5.46","6.06","6.64","7.54","8.42","9.02","9.61","10.50","11.91","13.37","14.80"130,,,,,,,,,,,,,,,"7.86","8.78","9.40","10.00","10.92","12.43","13.92","15.48""(133)",,,,,,,,,,,,,,,"8.05","8.98","9.59","10.25","11.18","12.75","14.26","15.75"140,,,,,,,,,,,,,,,,,"10.11","10.79","11.80","13.42","15.05","16.65"150,,,,,,,,,,,,,,,,,"10.85","11.52","12.65","14.39","16.11","17.85"160,,,,,,,,,,,,,,,,,,,"13.53","15.38","17.25","19.09"170,,,,,,,,,,,,,,,,,,,"14.31","16.31","18.35","20.30"180,,,,,,,,,,,,,,,,,,,"15.20","17.30","19.50","21.59"190,,,,,,,,,,,,,,,,,,,,"18.29","20.60","22.80"200,,,,,,,,,,,,,,,,,,,,"19.67","21.65","24.00""冷拔(轧)无缝钢管2""2,冷拔(轧)无缝钢管(YB231-70)""外径 (mm)","壁 厚 (mm)","3.0","3.2","3.5","4.0","4.5","5.0","5.5","6.0","6.5","7.0","7.5","8.0","8.5","9","9.5","10",11,12,"钢 管 理 论 重 量 (kg/m)""5""6""7""8""9""10","0.518","0.536","0.561""11","0.592","0.615","0.647""12","0.666","0.694","0.734","0.789""(13)","0.740","0.774","0.820","0.888""14","0.814","0.852","0.906","0.986""(15)","0.888","0.932","0.993","1.09","1.17","1.23""16","0.962","1.10","1.08","1.18","1.28","1.35""(17)","1.04","1.09","1.17","1.28","1.39","1.48""18","1.11","1.17","1.25","1.38","1.50","1.60""(19)","1.18","1.25","1.34","1.48","1.61","1.73","1.54","1.92""20","1.26","1.33","1.42","1.58","1.72","1.85","1.97","2.07""(21)","1.33","1.41","1.51","1.68","1.83","1.97","2.10","2.22""22","1.41","1.49","1.60","1.77","1.94","2.10","2.24","2.37""(23)","1.48","1.57","1.68","1.87","2.05","2.22","2.37","2.52""(24)","1.55","1.64","1.77","1.97","2.16","2.34","2.51","2.66","2.81","2.93""25","1.63","1.72","1.86","2.07","2.28","2.47","2.64","2.81","2.97","3.11""(27)","1.78","1.88","2.03","2.27","2.50","2.71","2.92","3.11","3.29","3.45""28","1.85","1.96","2.11","2.37","2.61","2.84","3.05","3.26","3.45","3.68""29","1.92","2.02","2.20","2.47","2.72","2.96","3.19","3.40","3.60","3.80","3.98""30","2.00","2.12","2.29","2.56","2.83","3.08","3.32","3.55","3.77","3.97","4.16","4.34""32","2.15","1.28","2.46","2.76","3.05","3.33","3.59","3.85","4.09","4.32","4.53","4.74""34","2.29","2.43","2.63","2.96","3.27","3.58","3.87","4.14","4.41","4.66","4.90","5.13""(35)","2.37","2.51","2.72","3.06","3.38","3.70","4.00","4.29","4.57","4.83","5.09","5.33""36","2.44","2.59","2.81","3.16","3.50","3.82","4.14","4.44","4.73","5.01","5.27","5.52""38","2.59","2.75","2.98","3.35","3.72","4.07","4.41","4.74","5.05","5.35","5.64","5.92","6.18","6.44""40","2.74","2.91","3.15","3.55","3.94","4.32","4.68","5.03","5.37","5.70","6.01","6.31","6.60","6.88""42","2.89","3.07","3.32","3.75","4.16","4.56","4.95","5.33","5.69","6.04","6.38","6.71","7.02","7.32""44.5","3.07","3.25","3.54","4.00","4.44","4.87","5.29","5.70","6.09","6.47","6.84","7.20","7.55","7.88""45","3.11","3.31","3.58","4.04","4.49","4.93","5.36","5.77","6.17","6.56","6.94","7.30","7.65","7.99","8.32","8.63""48","3.33","3.54","3.84","4.34","4.83","5.30","5.76","6.21","6.65","7.08","7.49","7.89","8.28","8.66","9.03","9.57""水,煤气输送钢管""1,水,煤气输送钢管规格,重量表[冶标(YB)234-63]""公称内径",,"钢 管 螺 纹",,"外径 (mm)","普通管",,"加厚管""mm","(in.)",,"壁厚 (mm)","理论重量 (不计管接头) (kg/m)","壁厚 (mm)","理论重量 (不计管接头) (kg/m)""6","1/8''","10","2","0.89","2.50","0.46""8","1/4''","13.5","2.25","0.62","2.75","0.73""10","3/8''","17","2.25","0.82","2.75","0.97""15","1/2''","21.25","2.75","1.25","3.25","1.44""20","3/4''","26.75","2.75","1.63","3.5","2.01""25","1''","33.5","3.25","2.42","4","2.91""32","1 1''/4","42.25","3.25","3.13","4","3.77""40","1 1''/2","48","3.5","3.84","4.25","4.58""50","2''","60","3.5","4.88","4.5","6.16""70","2 1''/2","75.5","3.75","6.64","4.5","7.88""80","3''","88.5","4","8.34","4.75","9.81""100","4''","114","4","10.85","5","13.44""125","5''","140","4.5","15.04","5.5","18.24""150","6''","165","4.5","17.81","5.5","21.63""注(1)表列钢管是适用于输送水,煤气及采暖系统等用的钢管.分镀锌和不镀锌(黑管)两种;又分带螺纹和"" 不带螺纹两种;按壁厚可分为普通钢管,加厚钢管和薄壁钢管."" (2)钢管的长度规定为:无螺纹的黑管4~12m;带螺纹的黑管和镀锌管4~9m.每批允许有10%的(按根数计算)"" 2~4m长的短尺钢管或4~9m米长的接管(即用一个管接头将两根钢管连接而成)."" (3)经供需双方协议,可供应定尺长度或倍尺长度的钢管.其最大长度可到8m.按倍尺交货的钢管,每个单"" 倍尺应留切口5~10mm."" (4)钢管用易焊接的软钢制造,钢号和制造方法(炉焊或电焊)均由制造厂选择."" (5)钢管应能承受下列规定压力的水压试验:普通钢管和薄壁钢管:20kg/cm2;加厚钢管30kg/cm2.""电丝套管""2,电丝套管规格,重量表""名称","外径 (mm)","近似内径 (mm)","管壁厚度 (mm)","重量 (kg/m)","每吨长度 (m/t)""5/8''","15.9","12.3","1.8","0.626","1597.44""3/4''","19.1","15.5","1.8","0.627","1302.08""1''","25.4","21.8","1.8","0.628","954.20""1 1''/4","31.8","28.2","1.8","0.629","750.75""1 1''/2","38.1","34.5","1.8","0.630","620.73""电焊钢管""电焊钢管规格,重量表[冶标(YB)242-68]""外径 (mm)","壁 厚 (mm)",0.5,0.6,0.8,"1.0","1.2","1.4","1.5","1.6","1.8","2.0","2.2","2.5","2.8","3.0","3.2","3.5","3.8","4.0",4.2,4.5,4.8,"5.0",5.5,"钢 管 的 理 论 重 量 (kg/m)""(5)","0.055","0.065","0.083","0.099""(6)","0.068","0.080","0.108","0.123""(7)","0.080","0.095","0.122","0.148""(8)","0.092","0.110","0.142","0.173","(0.202)""(9)","0.105","0.125","0.162","0.197","0.231""10","0.117","0.139","0.182","0.222","(0.261)""(11)","0.129","0.154","0.201","0.247","0.290""12","0.142","0.169","0.221","0.271","0.320","0.365","(0.388)","0.411""(13)",,"0.184","0.241","0.296","0.349","0.400","0.425","0.451""(14)",,"0.199","0.260","0.321","0.379","0.434","0.462","0.490""15",,"0.214","0.280","0.345","0.409","0.468","(0.499)","0.529""16",,"0.228","0.300","0.370","0.438","0.503","(0.536)","0.568""(17)",,"0.244","0.320","0.395","0.468","0.537","0.573","0.608""18",,"0.258","0.340","0.419","0.497","0..572","(0.610)","0.647","(0.717)","(0.789)""(19)",,"0.274","0.359","0.444","0.527","0

弹簧钢热处理

2019-03-18 10:05:23

弹簧钢的特点—弹簧主要在动载荷下工作,即在冲击、振动的条件下,或在交变应力作用下工作,利用弹性变形来吸收冲击能量,起缓冲作用。由于弹簧经常承受振动和长期在享变应力作用下工作,主要是疲劳破坏,故弹簧钢必须具有高的弹性极限和高疲劳极限。此外,还应有足够的韧性和塑性,以防止在冲击力作用下突然脆断。在工艺性论方面,弹簧钢应具有较好的淬透性和低的过热、脱碳敏感性。降低弹簧表面粗糙度能提高疲劳寿命。为了获得所需的性能,必须具有较高的含碳量。弹簧钢碳素弹簧钢的含碳量在0.6-0.9%之间,由于碳素弹簧钢的淬透性差,故只用于制造截面尺寸不超过10-15mm的弹簧。对于截面尺寸较大的弹簧,必须采用合金弹簧钢。合金弹簧钢碳含量在0.45-0.75%之间,加入的合金元素有Mn ,Si ,W ,V ,Mo等。它们的主要作用是提高淬透性和回火稳定性,强化铁素体和细化晶粒,有效地改善弹簧钢的力学性能,其中Cr ,W ,Mo还能提高钢的高温强度。   在热状态下成型的弹簧(直径或厚度一般在10mm以上)            在冷状态下成型的弹簧(直径或厚度一般在10mm以下)           热成型弹簧的热处理工艺--用这种方法成型弹簧多数是将热成型和热处理结合在一起进行的,而螺旋弹簧则大多数是在热成型后再进行热处理。这种弹簧钢的热处理方式是淬火+中温回火,热处理后组织为回火托氏体。这种组织的弹性极限和屈服极限高,并有一定的韧性。     弹簧钢热处理     冷成型弹簧的热处理工艺--对于用冷轧钢板、钢带或冷拉钢丝制成的弹簧,由于冷塑性变形使材料强化,己达到弹簧所要求的性能。故弹簧成型后只需在250C左右范围内,保温30min左右的去应力处理,以消除冷成型弹簧的门应力,并使弹簧定型即可。  耐热弹簧钢的热处理--内燃机的气阀弹簧是在较高温度下工作,有的还存在腐蚀性气氛,因此必须选用特殊的弹簧钢和合适的热处理规范。       弹簧淬火时常见的缺陷及防止措施     (1)脱碳(降低使用寿命)--1、采用盐浴炉或拄制气氛加热炉加热。2、采用快速加热工艺。     (2)淬火后硬度不足,非马氏体数量较多,心部出现铁素体(产全残余变形,降低使用寿命)--1、选用淬透性较好的材料。2、改善淬火冷却剂的冷却能力。3、弹簧进入冷却剂的温度应控制在Ar3以上。4、适当提高淬火加热温度。

冷轧钢板标准

2019-03-18 08:36:58

冷轧薄钢板,简称冷轧钢板、冷轧薄板、冷轧板、冷板等。它还包括不锈钢板、弹簧钢板、硬钢片、镀锌板、镀锡板、镀铝板等。冷轧薄钢带,简称冷轧钢带、冷轧带钢、钢带、带钢、薄钢带、冷轧卷等。还包括不锈钢带、镀锌钢带、镀锡钢带等。 冷轧钢板标准 冷轧薄钢板、钢带(以下简称冷轧薄板)主要用于零件的冲压加工,而冷轧薄板的力学性能十分重要,它直接关系到板材的冲压性能。冷轧薄板是以不同的热处理状态分级的,不同硬度的材料,用于不同的加工方法,国家标准GB/T 13237-1991《优质碳素结构钢冷轧薄钢板和钢带》将冷轧薄板大致分为三级,P级用于普通冲压,S级用于深度冲压,Z级用于最深度冲压。中国冶金标准YB/T 5059-1993《低碳钢冷轧钢带》将薄钢板按硬度分为五级,即:TR(特级)、R(软)、BR(半软)、DY(低硬)和Y(冷硬)。其实通过一定的冷轧变形程度和冷轧后热处理的恰当配合,可以在广泛的范围内满足用户关于材料力学性能方面的要求。冷轧薄板根据用户加工上的要求可以分成更多的级别。例如:日本工业标准JIS G3141-1996《冷轧碳素钢钢板和钢带》的分类除分为一般用(spcc)、冲压用(spcd)和深冲压用(spce)三类外,还细分为退火、标准调质、1/8硬、1/4硬、1/2硬、全硬等级别。 在冷轧薄板力学性能的检测方面,一些标准只规定了拉伸试验,另一些标准除拉伸试验外还规定了硬度试验。 中国标准GB/T 13237-1991就只规定了拉伸试验,技术要求冷轧钢板标准如表一所示:牌号 抗拉强度/MPa伸长率不小于拉延级别Z-S和PZSP08F275~365275~38034323008,08Al,10F275~390275~41032302810295~410295~43030392815F315~430315~45029282715335~450335~47027262520355~490335~50026252425——390~540——242330——440~590——222135——490~635——201940——510~650————1845——530~680————1650——540~715————14 日本标准JIS G3141-1996《冷轧碳素钢钢板和钢带》(该标准中包含了冷轧薄钢板和钢带)规定了拉伸试验,也规定了硬度试验,该标准的力学性能要求如下:表二:标准调质和退火的钢板、钢带的拉伸试验质牌号抗拉强度/MPa 不小于 伸长率/%不小于试样按以下公称厚度/mm>=0.250.250.400.601.01.6>=2.5SPCC SPCD SPCE(270) 270 270(32) 34 36(34) 36 3836 38 40  37 39 41    (38) 40 42  39 41 435号试样轧制方向 表三:标准调质和退火的钢板、钢带的硬度值。调质区分符号 硬度最大HRBHV退火A57105标准调质S65115 注:厚度小于0.6mm的钢板和钢带,原则上不进行拉伸试验。 表四:1/8硬、1/4硬、1/2硬和全硬材料的拉伸试验值。调质区分 符号 抗拉强度/MPa伸长率/%最小试样1/8硬8294~410255号试样轧制方向1/4硬4370~490101/2硬2440~590——硬1>=550——     表五:1/8硬、1/4硬、1/2硬和全硬状态的硬度值。调质区分符号HRBHV1/8硬 1/4硬8450~7165~8095~130 115~1501/2硬 硬2174~89 ≥85135~185 ≥170注:HRB和HV,仅选用其中之一。英国标准BS 1449/1.9-1991《厚板、薄板和钢带第一部分:碳素钢和碳锰钢厚板、薄板和钢带具有成形性能的冷轧窄钢带技术条件》对冷轧板分级为CS1(铝镇静稳定化超深冲)、CS2(超深冲)、CS3(深冲)、CS4(折边)、CS15(商品级)。这项标准的力学性能要求如表六所示: 表六:钢材交货时的力学性能轧制状态和级别退火(A)或平整冷轧(SP)状态硬度HV1)2)最大屈服强度Re1)/MPa最小抗拉强度Rm1)/MPa最小伸长率A1)/%最小弯心直径1)(180°弯曲)原始标距LO50mm80mmCS1A9514027038(36)0aSP10514027036(34)0aCS2A9514027036(34)0a SP10014027036(34)0aCS3A100(140)(280)(34)(32)0aSP110(140)(280)(34)(32)0aCS4A105(140)(280)——0aSP115(140)(280)——0a 注:1)窄钢带交货应符合,或者硬度和弯曲试验,或者拉伸和弯曲试验,但硬度和拉伸试验不应同时进行。     2)对于SP(平整冷轧)状态,与镀层精整(PL)或镜面光洁度(MF),或以“无拉伸痕”交货的钢材组合,最大硬度可以提高5个HV或抗拉强度可以提高20MPa。     3)牌号CS2、CS3和CS4的硬度值仅适用于沸腾钢。 如上所述冷轧薄板的力学性能可以通过拉伸试验来检测,也可以通过硬度试验来检测。由于硬度试验设备简单、易于掌握,试验效率高,并且金属硬度与强度之间有一定的对应关系,所以硬度检测是确定材料力学性能的更方便的方法。冷轧薄板的硬度检测可以用于冷轧板生产过程的质量控制,更适于生产冲压产品的厂家对原材料进行力学性能的复检。 日本工业标准JIS G3141-1996规定的硬度试验是洛氏硬度HRB和维氏硬度HV。维氏硬度试验可用于冷轧薄板,但洛氏硬度HRB却不适用于测试薄板材料。因为当板材厚度小于2mm时,测试HRB硬度可能会因为发生“测砧效应”而使测量的硬度值失准。对于薄板材料,可以测试表面洛氏硬度HRN或HRT,然后换算成HRB或HV硬度。冷轧钢板标准生产了一种便携式表面洛氏硬度计,它非常适合测试薄板和钢带材料,它可以在生产现场、销售现场或材料仓库快速进行冷轧薄板材料的洛氏硬度检测,完成一次测量仅需要10秒钟时间,检测的板材厚度范围为0.05-50mm。这种仪器可以用在冷轧薄板带的生产线上,对产品的热处理效果进行在线的质量控制。这种仪器更适用于冲压产品的生产厂家。可以用它对购入的板材硬度进行复检,可以携带它去钢材市场选购材料,也可以利用它对自己厂生产的冲压产品进行硬度检测。 这种仪器如果配上一个支承座,还可以放到办公桌上使用。可以对成批的成品或半成品工件做逐件检测。它的测试精度与台式洛氏硬度计相同。 目前冷轧薄带材料正在向超薄方向发展,据报道,上海宝钢已扎制出厚度为0.08mm的冷轧薄板带材。采用本所生产的PHR-1S型表面洛氏硬度计,配一个金刚点砧座,就可测试薄至0.05mm冷轧薄板带材料的硬度。 这种应用完全可以取代维氏硬度计,使冷轧薄板材料的力学性能检测实现快速、简便、经济。

冷轧钢板的密度

2019-03-18 08:36:58

冷轧钢板就是经过冷轧生产的钢板。冷轧是在室温条件下将No.1钢板进一步轧薄至为目标厚度的钢板。和热轧钢板比较,冷轧钢板厚度更加精确,而且表面光滑、漂亮,同时还具有各种优越的机械性能,特别是加工性能方面。因为冷轧原卷比较脆硬,冷轧钢板的密度不太适合加工,所以通常情况下冷轧钢板要求经过退火、酸洗及表面平整之后才交给客户。冷轧最大厚度是0.1--8.0MM以下,如大部份工厂冷轧钢板厚度是4.5MM以下;最少厚度、宽度是根据各工厂的设备能力和市场需求而决定。冷轧钢板的密度:热轧钢板含碳量可比冷轧钢板略高些。在成份相持不大的情况下密度是一样的。但如果成份相差悬殊,如不锈钢不论冷轧、热轧密度都在7.9g/cm3左右。具体还要看成份,热轧只是延展性更好,钢材同样受到压力作用

冷轧镀锌

2017-06-06 17:50:09

冷轧是在室温条件下将钢板进一步轧薄至为目标厚度的钢板。和热轧钢板比较,冷轧钢板厚度更加精确,而且表面光滑、漂亮,同时还具有各种优越的机械性能,特别是加工性能方面。因为冷轧原卷比较脆硬,不太适合加工,所以通常情况下冷轧钢板要求经过退火、酸洗及表面平整之后才交给客户。冷轧最小厚度是0.1--8.0MM以下,大部份工厂如保定普瑞钢材冷轧钢板厚度是4.5MM以下;最少厚度、宽度是根据各工厂的设备能力和 市场 需求而决定。冷轧的优缺点:优点:成型速度快、 产量 高,且不损伤涂层,可以做成多种多样的截面形式,以适应使用条件的需要;冷轧可以使钢材产生很大的塑性变形,从而提高了钢材的屈服点。缺点: 1.虽然成型过程中没有经过热态塑性压缩,但截面内仍然存在残余应力,对钢材整体和局部屈曲的特性必然产生影响;2.冷轧型钢样式一般为开口截面,使得截面的自由扭转刚度较低。在受弯时容易出现扭转,受压时容易出现弯扭屈曲,抗扭性能较差;3.冷轧成型钢壁厚较小,在板件衔接的转角处又没有加厚,承受局部性的集中荷载的能力弱。镀锌是在装有镀件、玻璃球、锌粉、水和促进剂的旋转滚桶内,作为冲击介质的玻璃球随着滚桶转动,与镀件表面发生摩擦和锤击产生机械物理能量,在化学促进剂的作用下,将镀涂的锌粉“冷焊”到镀件表面上,形成光滑、均匀和细致的具有一定厚度的镀层。镀锌分为热镀锌和电镀锌两种。热镀锌也叫热浸镀锌和热浸锌,是一种有效的 金属 防腐方式,主要用于各 行业 的 金属 结构设施上。是将除锈后的钢件浸入500℃左右融化的锌液中,使钢构件表面附着锌层,从而起到防腐的目的。电镀锌,是利用电解设备将管件经过除油、酸洗、后放入成分为锌盐的溶液中,并连接电解设备的负极,在管件的对面放置锌版,连接在电解设备的正极接通电源,利用电流从正极向负极的定向移动就会在管件上沉积一层锌,冷镀管件是先加工后镀锌。

冷轧

2017-07-04 14:41:18

冷轧:用热轧钢卷为原料,经酸洗去除氧化皮后进行冷连轧,其成品为轧硬卷,由于连续冷变形引起的冷作硬化使轧硬卷的强度、硬度上升、韧塑指标下降,因此冲压性能将恶化,只能用于简单变形的零件。轧硬卷可作为热镀锌厂的原料,因为热镀锌机组均设置有退火线。轧硬卷重一般在6~13.5吨,钢卷在常温下,对热轧酸洗卷进行连续轧制。内径为610mm。产品特点因为没有经过退火处理,其硬度很高(HRB大于90),机械加工性能极差,只能进行简单的有方向性的小于90度的折弯加工(垂直于卷取方向)。简单来说,冷轧,是在热软板扎的基础上加工轧制出来的,一般来讲是热轧→酸洗→冷轧这样的加工过程。冷轧是在常温状态下由热轧板加工而成,虽然在加工过程因为轧制也会使钢板升温,尽管如此还是叫冷轧。由热轧经过连续冷变形而成的冷轧,机械性能比较差,硬度太高,必须经过退火才能恢复其机械性能,没有退火的叫轧硬卷。轧硬卷一般是用来做无需折弯,拉伸的产品,1.0以下厚度轧硬的运气好的两边或者四边折弯。化学成分(Wt%)牌号CSiMnPSCuSPCC0.02~0.08≤0.100.15~0.30≤0.045≤0.050≤0.050Q1950.06~0.12≤0.300.25~0.50≤0.045≤0.050≤0.050Q235-B0.12~0.20≤0.300.30~0.70≤0.045≤0.050≤0.050制作工序冷轧通常采用众轧的方式。冷轧生产的工序一般包括原料准备、酸洗、轧制、脱脂、退火(热处理)、精整等。冷轧以热轧产品为原料,冷轧前原料要先除磷,以保证冷轧产品的表面洁净。轧制是使材料变形的主要工序。脱脂的目的在于去除轧制时附在轧材上的润滑油脂,以免退火时污染钢材表面,对不锈钢也为防止增碳。退火包括中间退火和成品热处理,中间退火是通过再结晶消除冷变形时产生的加工硬化,以恢复材料的塑性及降低金属的变形抗力。成品热处理的目的除了通过再结晶消除硬化外。还在于根据产品的技术要求以获得所需要的组织(如各种织构等)和产品性能(如深冲、电磁性能等)。精整包括检查、剪切、矫直(平整)、打印、分类包装等内容。冷轧产品有很高的包装要求,以防止产品在运输过程中表面被刮伤。除上述工序外在生产一些特殊产品时还有各自的特殊工序。如轧制硅钢板时,在冷轧前要进行脱碳退火,轧后要进行涂膜、高温退火、拉伸矫直(见张力矫直)与回火等。用于冷轧带刚的轧机有二辊轧机、四辊轧机和多辊轧机。应用最多的是四辊轧机。轧制更薄的产品则要采用多辊轧机。多辊轧机的种类很多,如六辊轧机、偏八辊轧机,十二辊轧机,二十辊轧机等(见轧机)。随着对板形要求的提高,发展了许多改进板形的技术,如弯辊技术、窜辊技术和交叉轧辊技术等。冷轧带钢轧机按机架排列可分为单机可逆或不可逆式与多机连续式两类。前者适用于多品种、少批量或合金钢产品比例大的情况。它投资低、建厂快,但产量低,金属消耗较大。多机架连续轧制适合于产品品种较单一或者变动不大的情况,它有生产效率高、产量大的优点,但投资较大。与热轧带钢(见热连轧宽带钢生产工艺、热轧窄带钢生产)相比,冷轧带钢(见冷板扎带生产)的轧制工艺有以下特点:(1)采用工艺润滑和冷却,以降低轧制时的变形抗力和冷却轧辊;(2)采用大张力轧制,以降低变形抗力和保持轧制过程的稳定。采用的平均单位张力值为材料屈服强度的10%~60%,一般不超过50%;(3)采用多轧程轧制。由于冷轧使材料产生加工硬化,当总变形量达到60%~80%时,继续变形就变得很困难。为此要进行中间退火,使材料软化后轧制得以继续进行。为了得到要求的薄带钢,这样的中间退火可能要进行多次。两次中间退火之间的轧制称为一个轧程。冷轧带钢的退火在有保护气体的连续式退火炉或罩式退火炉中进行(见冷轧板带退火)。冷轧带钢的最小厚度目前可达到0.05mm,冷轧箔材可达到0.001mm。

镀铝钢板

2019-03-18 11:00:17

aluminium coated sheet    一种将纯铝或含硅5%~10%的铝合金镀在碳钢板上制成的表面处理钢板。   镀铝钢板生产方法有热镀法、电泳法和真空蒸镀法。热镀法应用最广,因其比较经济。电泳法是将铝粉用电泳的方法均匀地镀覆在钢板表面,经小变形量的轧制使其相互紧密结合,再经500~700℃烧结处理。真空蒸镀法是在低温、真空度为0.0133Pa下进行的,其铝膜纯度高、致密,无针孔,因此耐蚀性能好。   镀铝钢板具有良好的抗高温氧化性,可在450℃下长期使用而不变色,最高使用温度可达750℃。还具有优异的耐大气腐蚀性,特别是能耐含SO2,H2S,CO2等工业大气的腐蚀,是镀锌钢板耐蚀性的3~6倍。多用于汽车排气系统、耐热器具、建筑材料等。 镀铝钢板的性质  镀铝板其价格为不锈钢的三分之一,是降低成本的好材料.  镀铝钢板可广泛用于:  汽车工业:消声器、排气管、油箱、隔热罩、反应器部件和歧管罩等。  建筑、农用矿山机械:柴油机消声器和隔热罩、剪草机和其它园林机械消声器等。  家用产品:烤箱、微波炉、电饭煲、多功能煲、慢炖锅、烤面包机、电热水器、电热水瓶、消毒柜、空调机、热交换器、电暧器、灯饰等。  厨房用具:煎锅、烧水壶、烤盘等。  户外产品:烧烤炉、炭炉、集/排烟口、烟窗。  因为镀铝钢板具有如下特点:  1、镀铝钢板具有极佳的耐高温性(550度)。  2、镀铝钢板可反射80%的入射热量。  3、镀铝钢板的机械强度与其基材的机械强度一致。  4、镀铝钢板对化学腐蚀有极强的耐蚀性。  5、可进行拉伸、冲压、拉管等成形加工。  6、可用标准 MAG 和TIG 焊接加工。  7、可直接接触食物。

厚钢板

2019-03-18 11:00:17

厚钢板是指厚度大于3毫米的钢板。厚钢板分为特厚钢板和中厚钢板。特厚钢板是指厚度不小于50毫米的钢板。特厚钢板主要用于造船、锅炉、桥梁和高压容器壳体等。中厚钢板是指厚度大于3毫米、小于5O毫米的钢板。中厚钢板主要用于造船、锅炉、桥梁、装甲和高压容器壳体等。       中厚钢板:厚度大于4mm的钢板属于中厚钢板。其中,厚度4.5-25.0mm的钢板称为中厚板, 厚度25.0-100.0mm的称为厚板,厚度超过100.0mm的为特厚板。     中厚板主要用途有哪些?     答:建筑工程、机械制造、容器制造、造船、桥梁等。     普通中厚板用途:广泛用来制造各种容器、炉壳、炉板、桥梁及汽车静钢钢板、低合金钢钢板、桥梁用钢板、造般钢板、锅炉钢板、压力容器钢板、花纹钢板、汽车大梁钢板、拖拉机某些零件及焊接构件。     桥梁用钢板用于大型铁路桥梁。要求承受动载荷、冲击、震动、耐蚀等。     造船钢板:用于制造海洋及内河船舶船体。要求强度高、塑性、韧性、冷弯性能、焊接性能、耐蚀性能都好。     锅炉钢板:用于制造各种锅炉及重要附件,由于锅炉钢板处于中温(350°C以下)高压状态下工作,除承受较高压力外,还受到冲击,疲劳载荷及水和气腐蚀,要求保证一定强度,还要有良好的焊接及冷弯性能。     压力容器用钢板:主要用于制造石油、化工气体分离和气体储运的压力容器或其它类似设备,一般工作压力在常压到320kg/cm2甚至到630kg/cm2,温度在-20-450°C范围内工作,要求容器钢板除具有一定强度和良好塑性和韧性外,还必须有较好冷弯和焊接性能。     汽车大梁钢,用于制造汽车大梁(纵梁、横梁)用厚度为2.5-12.0mm的低合金热轧钢板。由汽车大梁形状复杂,除要求较高强度和冷弯性能外,要求冲压性能好。1、按品质分类(1) 普通钢(P≤0.045%,S≤0.050%)(2) 优质钢(P、S均≤0.035%)(3) 高级优质钢(P≤0.035%,S≤0.030%)2.、按化学成份分类(1) 碳素钢:a.低碳钢(C≤0.25%);b.中碳钢(C≤0.25~0.60%);c.高碳钢(C≤0.60%)。(2) 合金钢:a.低合金钢(合金元素总含量≤5%);b.中合金钢(合金元素总含量>5~10%);c.高合金钢(合金元素总含量>10%)。3、按成形方法分类:(1) 锻钢;(2) 铸钢;(3) 热轧钢;(4) 冷拉钢。4、按金相组织分类(1) 退火状态的:a.亚共析钢(铁素体+珠光体);b.共析钢(珠光体);c.过共析钢(珠光体+渗碳体);d.莱氏体钢(珠光体+渗碳体)。(2) 正火状态的:a.珠光体钢;b.贝氏体钢;c.马氏体钢;d.奥氏体钢。(3) 无相变或部分发生相变的5、按用途分类(1) 建筑及工程用钢:a.普通碳素结构钢;b.低合金结构钢;c.钢筋钢。(2) 结构钢a.机械制造用钢:(a)调质结构钢;(b)表面硬化结构钢:包括渗碳钢、渗钢、表面淬火用钢;(c)易切结构钢;(d)冷塑性成形用钢:包括冷冲压用钢、冷镦用钢。b.弹簧钢c.轴承钢(3) 工具钢:a.碳素工具钢;b.合金工具钢;c.高速工具钢。(4) 特殊性能钢:a.不锈耐酸钢;b.耐热钢:包括抗氧化钢、热强钢、气阀钢;c.电热合金钢;d.耐磨钢;e.低温用钢;f.电工用钢。(5) 专业用钢——如桥梁用钢、船舶用钢、锅炉用钢、压力容器用钢、农机用钢等。6、综合分类(1)普通钢a.碳素结构钢:(a) Q195;(b) Q215(A、B);(c) Q235(A、B、C);(d) Q255(A、B);(e) Q275。b.低合金结构钢c.特定用途的普通结构钢(2)优质钢(包括高级优质钢)a.结构钢:(a)优质碳素结构钢;(b)合金结构钢;(c)弹簧钢;(d)易切钢;(e)轴承钢;(f)特定用途优质结构钢。b.工具钢:(a)碳素工具钢;(b)合金工具钢;(c)高速工具钢。c.特殊性能钢:(a)不锈耐酸钢;(b)耐热钢;(c)电热合金钢;(d)电工用钢;(e)高锰耐磨钢。7、按冶炼方法分类(1) 按炉种分a.平炉钢:(a)酸性平炉钢;(b)碱性平炉钢。b.转炉钢:(a)酸性转炉钢;(b)碱性转炉钢。或 (a)底吹转炉钢;(b)侧吹转炉钢;(c)顶吹转炉钢。c. 电炉钢:(a)电弧炉钢;(b)电渣炉钢;(c)感应炉钢;(d)真空自耗炉钢;(e)电子束炉钢。(2)按脱氧程度和浇注制度分a.沸腾钢;b.半镇静钢;c.镇静钢;d.特殊镇静钢。

中国齿轮钢、轴承钢、弹簧钢生产现状及未来发展方向

2018-11-30 11:47:46

1 齿轮钢现状和发展方向   齿轮在工作时,长期受到变载荷的冲击力、接触应力、脉动弯曲应力及摩擦力等多种应力的作用,还受到加工精度、装配精度、外来硬质点的研磨等多种因素的影响,是极易损坏的零件,因此要求齿轮钢具有较高的强韧性、疲劳强度和耐磨性。为了生产出优质齿轮钢,一方面要求钢厂为用户提供淬透性稳定且适应用户工艺要求的齿轮钢产品,另一方面齿轮厂也要优化现有工艺,引进新工艺来提高齿轮的质量。 与日本、德国、美国生产的齿轮钢相比,中国齿轮钢存在的差距主要是:钢的牌号未形成系列化,产品标准落后;钢的淬透性带较宽,国外钢的淬透性带已经达到4HRC,而中国在6-8HRC左右,并且不够稳定;钢的纯净度较低,从日本、德国、奥地利等国进口的齿轮钢,其氧含量波动在(7-18)×10-6,中国在(15-25)×10-6左右,并且非金属夹杂物弥散程度不够,分布不均,大颗粒夹杂物较多;晶粒度要求不同,中国齿轮钢晶粒度级别一般要求5-8级,而日本特别强调渗碳齿轮钢的晶粒度应不粗于6级;日本开发了低硅抗晶界氧化渗碳钢系列,可使晶界氧化层降低到≤5μm,而SCM420H等Cr-Mo钢为15-20μm;平均使用寿命短,单位产品能耗大,劳动生产率低。此外,在轧制过程中如何保证疏松等低倍缺陷在很小且芯部范围内,也是中国未曾研究的领域,因为低倍组织缺陷会对零件后续加工以及热处理变形带来很多不利影响。 目前,中国汽车用齿轮钢的主体钢种仍是20CrMnTi,该钢种通常采用气体渗碳工艺,由于渗碳气氛中氧化性气体的存在,导致渗层中对氧亲和力较大的元素Si、Mn、Cr在晶界处发生氧化,形成晶界氧化层。晶界氧化层的发生会导致渗层Si、Mn、Cr等合金元素固溶量下降,降低渗层的淬透性,从而降低渗层的硬度并导致非马氏体组织的产生,进而显著降低齿轮的疲劳性能。为解决这一问题可以采用两种手段:1)采用特殊的热处理工艺。真空渗碳可降低渗碳气氛中的氧势,从而可以较为有效地减小渗碳层晶界氧化的发生程度;稀土渗碳工艺也可以降低晶界氧化程度,由于稀土优先在工件表面富集并择优沿钢的晶界扩散,而且与氧的亲合力远比Si、Mn、Cr高得多,它将优先与氧结合,阻碍氧原子继续向内扩散,从而有助于减轻非马氏体组织的产生。2)通过合金设计,开发抗晶界氧化的齿轮钢。Ni、Mo具有很强的抗氧化能,Cr元素次之,Mn抗氧化能力弱,而Si的抗氧化能力最弱(Si氧化倾向是Cr、Mn的10倍)。因此为减小晶界氧化并保证淬透性,在齿轮钢成分设计时,应适当降低易氧化元素的含量,特别是Si的含量,相应地提高难氧化元素Ni、Mo的含量。据报道,将Si、Mn、Cr分别控制在0.05%、0.35%、0.01%可以完全抑制表面组织异常,而且即使在1000℃也很少有晶界氧化的发生。 为满足汽车行业高性能以及轻量化的发展要求,未来应重点开发:淬透性带窄的齿轮钢、超低氧渗碳钢、低晶界氧化层渗碳钢、超细晶粒渗碳钢、提高高温硬度和高温抗软化渗碳钢、易切削齿轮钢、冷锻齿轮用钢等。  2 轴承钢现状和发展方向   轴承广泛应用于矿山机械、精密机床、冶金设备、重型装备与高档轿车等重大装备领域和风力发电、高铁动车及航空航天等新兴产业领域。中国生产的轴承主要为中低端轴承和小中型轴承,表现为低端过剩和高端缺乏。与国外相比,在高端轴承和大型轴承方面存在较大差距。中国高速铁路客车专用配套轮对轴承全部需要从国外进口。在航空航天、高速铁路、高档轿车及其他工业领域用的关键轴承上,中国轴承在使用寿命、可靠性、Dn值与承载能力等方面与先进水平存在较大差距。例如,国外汽车变速箱轴承的使用寿命最低50万公里,而国内同类轴承寿命约10万公里,且可靠性、稳定性差。   航空方面   作为航空发动机的关键基础零部件,国外正在研发推力比为15-20的第2代航空发动机轴承,准备在2020年前后装配到第5代战机中。近10年来,美国研发了第2代航空发动机用轴承钢,其代表性钢种为耐500℃的高强耐蚀轴承钢CSS-42L和耐350℃高氮不锈轴承钢X30(Cronidur30),中国则在进行第2代航空发动机用轴承的研发。   汽车方面   对于汽车轮毂轴承,中国目前广泛应用的是第1代和第2代轮毂轴承(球轴承),而欧洲已广泛采用第3代轮毂轴承。第3代轮毂轴承的主要优点是可靠、有效载荷间距短、易安装、无需调整、结构紧凑等。目前,中国引进车型大多采用这种轻量化和一体化结构轮毂轴承。   铁路车辆方面   目前,中国铁路重载列车用轴承采用国产电渣重熔G20CrNi2MoA渗碳钢制造,而国外已经将超高纯轴承钢(EP钢)的真空脱气冶炼技术、夹杂物均匀化技术(IQ钢)、超长寿命钢技术(TF钢)、细质化热处理技术、表面超硬化处理技术和先进的密封润滑技术等应用到轴承的生产和制造,从而大幅度提升了轴承的寿命与可靠性。中国电渣轴承钢不仅质量低,而且成本比真空脱气钢高出2000-3000元/吨,未来中国需要开发超高纯、细质化、均匀化与质量稳定的真空脱气轴承钢取代目前采用的电渣轴承钢。   风电能源方面   对于风电轴承,目前中国还无法生产技术含量较高的主轴轴承和增速器轴承,基本依靠进口,3MW以上风电机组配套轴承的国产化问题还没有解决。国外为了提高风电轴承的强度、韧性和使用寿命,采用了新型特殊热处理钢SHX(40CrSiMo),对于偏航和变浆轴承,通过表面感应淬火热处理控制淬硬层深度、表面硬度、软带宽度和表面裂纹;对于增速器轴承和主轴轴承采用碳氮共渗,使零件表面得到较多稳定残余奥氏体体积分数(30%-35%)和大量细小碳化物、碳氮化物,提高了轴承在污染润滑工况下的使用寿命。 为提高轧机轴承的使用寿命以及运转精度,未来需要进行轧机用GCr15SiMn和G20Cr2Ni4等轴承钢的超高纯真空脱气冶炼和轴承表层大奥氏体量控制热处理等技术的研发。日本NSK与NTN轴承公司分别开发了表面奥氏体强化技术,即通过增加表层奥氏体含量,开发出了TF轴承和WTF轴承,从而将轴承的寿命提高了6-10倍。 未来中国轴承钢的研发方向主要体现在四个方面: 一是经济洁净度:在考虑经济性的前提下,进一步提高钢的洁净度,降低钢中的氧和钛含量,达到轴承钢中的氧与钛的质量分数分别小于6×10-6和15×10-6的水平,减小钢中夹杂物的含量与尺寸,提高分布均匀性。 二是组织细化与均匀化:通过合金化设计与控轧控冷工艺的应用,进一步提高夹杂物与碳化物的均匀性,降低和消除网状和带状碳化物,降低平均尺寸与最大颗粒尺寸,达到碳化物的平均尺寸小于1μ m的目标;进一步提高基体组织的晶粒度,使轴承钢的晶粒尺寸进一步细化。 三是减少低倍组织缺陷:进一步降低轴承钢中的中心疏松、中心缩孔与中心成分偏析,提高低倍组织的均匀性。 四是轴承钢的高韧性化:通过新型合金化、热轧工艺优化与热处理工艺研究,提高轴承钢的韧性。3 弹簧钢现状和发展方向   弹簧钢主要用于汽车、发动机制造业以及铁路行业。目前,中国弹簧钢产品存在的问题是,中低端产品过剩,高端及特殊品种缺乏;中国弹簧钢在纯净度、抗疲劳性、表面质量以及质量稳定性等方面与国外存在较大差距,无法满足高档乘用车悬架簧、气门弹簧、铁路及重载货车专用弹簧等对弹簧钢性能的要求。中国高档次及深加工弹簧钢仍然依赖进口。进口品种主要为轿车用弹簧钢、铁道用弹簧圆钢、油泵阀门弹簧钢丝等。 虽然降低钢中氧及夹杂物含量是获得纯净钢的一种途径,但是要想得到零夹杂的弹簧钢比较困难,为此有研究者提出了氧化物冶金技术,这是一种有效的晶粒细化的方法,是实现钢铁材料强度与韧性成倍提高的最有效方法。它利用钢中细小弥散的高熔点非金属夹杂物,主要是氧化物、硫化物以及氮化物,作为晶内铁素体的形核核心,从而起到细化晶粒的作用。国内外已经对Ti、Zr氧化物体系做了系统的研究,认为含钛氧化物是最理想的。在奥氏体晶粒内钛的氧化物质点成为针状铁素体有效形核地点,促进晶内铁素体形成。但是,由于钢种成分的限制,钛氧化物冶金的推广受到了限制。最近几年开始对稀土元素进行研究,可以利用稀土元素的强脱氧脱硫能力及产物熔点高的特点来研究稀土氧化物对钢材性能的影响。 汽车行业对悬簧强度的要求越来越高,设计应力提高到1100-1200MPa,为此日本开发出添加合金来提高强度和提高耐腐蚀疲劳强度的钢材。中国弹簧钢无法满足高档乘用车悬架簧用钢性能需求,强度1200MPa及以上悬架弹簧产品用弹簧钢全部依赖进口。然而,近年来,为规避资源风险、降低成本和实现原材料的全球化供给,强烈要求使用标准钢(SAE9254)维持高强度,而且强烈要求提高钢的韧性,因此越来越多地采用喷丸硬化处理取代处理费用高的表面硬化热处理。喷丸硬化处理将压缩残余应力作用于表面,可提高抗疲劳强度,减小表面缺陷的影响程度,因此近年来将它视为表面处理不可或缺的技术。随着表面强化技术的发展,悬簧的设计应力也达到了1200MPa级。预计今后对高强度悬簧用钢的强度、韧性和耐腐蚀性及耐用性的要求将越来越高。未来,随着汽车轻量化,发展高强度、优良抗弹减性能和抗疲劳性能的汽车悬架用弹簧钢是提高中国高端装备零部件自主配套能力、有效替代进口的必然趋势。所有弹簧产品中,气门弹簧对材料要求最为严格,特别是高应力及异型截面气门弹簧对材料要求近乎苛刻。例如,要求抗拉强度达到2000MPa;对氧化物、硫化物的夹杂物等级要求均达到0级;异型截面材料对曲率、长短轴等有特殊要求。目前,国外气门弹簧专用弹簧钢生产主要集中在日本、韩国、瑞典,生产企业有日本铃木、三兴、住友、神钢钢线、韩国KisWire、瑞典Garphyttan等,几乎垄断了中国全部异型截面和高应力气门弹簧钢市场。2000年以后,随着新型发动机的开发,对发动机的旋转速度和轻量化、紧凑化的要求越来越高,因此日本开始采用2100-2200MPa的OT钢丝。在此情况下,不仅要调整合金成分,还要对现有制造工艺进行改进,低温弥散硬化成为必不可少的工艺。然而,低温弥散硬化后的弹簧形状发生变化,为了提高形状和尺寸的控制精度,控制整个制造工序中的形状变化的技术开始引人关注。 未来,为满足高端弹簧基础零部件国产化的发展需求,应不断开发高性能弹簧钢产品,一方面是向高强度方向发展,要求在高应力下同时提高疲劳寿命和抗松弛性能;另一方面是向功能性方向发展,根据不同的用途,要求具有耐蚀性、非磁性、导电性、耐磨性、耐热性等。